i got alot of help, and i'm very grateful.
so heres some of my progress.
http://i18.photobucket.com/albums/b112/kaikaiAA/Vaultdwell/fallout-new-vegas.jpg
i've started with the armored riot vest first.
i drew a paper plan by hand, eye'ballin' it and then copied a symetrical version of it to card stock till i was satisfied,
after that i cut the shapes in foam.
http://i18.photobucket.com/albums/b112/kaikaiAA/P9180595.jpg
and rounded the edges
http://i18.photobucket.com/albums/b112/kaikaiAA/Vaultdwell/P9220602.jpg
started to form them into good shapes with some heat.
http://i18.photobucket.com/albums/b112/kaikaiAA/Vaultdwell/P9220601.jpg
and then glued them down, as well as using some elastic strapping to make a "rig" for the vest to be wearable.
http://i18.photobucket.com/albums/b112/kaikaiAA/Vaultdwell/P9230603.jpg
the black duster is a place holder till i make the proper coat, but it's to give an impression of how the coat will hang on the armor.
http://i18.photobucket.com/albums/b112/kaikaiAA/Vaultdwell/P9230604.jpg
http://i18.photobucket.com/albums/b112/kaikaiAA/Vaultdwell/P9230605.jpg
a little dorky right now, but i think it's ready for some battle damage, weathering and some stencil paints.
http://i18.photobucket.com/albums/b112/kaikaiAA/Vaultdwell/P9230607.jpg
the next step is to get the mask looking proper.
this is a test to see what i can do with papercraft, or as it's known in some parts pepakura.
http://i18.photobucket.com/albums/b112/kaikaiAA/Vaultdwell/P9250616.jpg
http://i18.photobucket.com/albums/b112/kaikaiAA/Vaultdwell/P9250617.jpg
the next step is to make it out of plastic, and make sure it's reinforced enough to be light, tough, and perhaps.. airsoft safe.
edit: hmm no image linking, okay, i'll switch them to just links.