OK, I have a new build and these are the steps I took.

1. Installed Origin on new pc.
2. Installed C2 from Origin and patched it to 1.9 (although I'm going to overwrite all files shortly)
3. Source pc is XP so file folders are different from target WIN7. Copied Crysis2 folder from My Documents on XP PC to My Documents on WIN7. That folder contains my savegames, profiles, etc.
4. Copied entire contents of XP PC from Program Files\Electronic Arts\Crysis(R) 2 to WIN7 C:\Program Files (x86)\Origin Games\Crysis 2
5. Started C2 and all is good. Checked my info on mutliplayer menus and everything seems to be there, stats, tags, unlocks, etc. What I don't see are my loadouts anymore. Under Operational Status the profile name says default, no BigIronTech although as mentioned, all my stats/info is there.
6. Checked Single Player and the only profile is default (in menu) but that folder does exist in the structure listed in #3 above.
7. Tested Resume Game, nothing loads.

What have I done wrong? There are no other folders/files I can see that I've missed. Only thing different are the target install folder names.

EDIT: Medals are screwed up. I have them but zero collected it tells me.