Have you tried re-loading? This happened to me once and restarting the game fixed it. It has never happened again, after that.
Also, please use punctuation marks. Asking for help using a written medium properly is more likely to return positive results. Your post was an awful read.
I had this too, but he was simply behind another dweller. They have sunken floor areas that cause the 3D engine to fail to render the 2D asset when they stack a certain way. Again though, the appear entirely invisible when completely zoomed out.