I brought him along to the Military Base thinking he'd have some kind of cool special dialogue being the nerd I am. This is the first time I've brought him along for heavy combat outside of things like random encounters. All he does is switch around between weapons I've given him, pick up random looted weapons he WANTS to use, and EXTREMELY OCCASIONALLY (I mean once in a blue moon here) he completely blows a super mutant away with his minigun. Is this a common issue with him or am I missing something?
Like Andaius said; play around with his combat settings. Also, if you're using him as a pack mule, either give him empty weapons or just ammo. But never ammo and a weapon he can use other then the one you want him to use.
The bozar is a really nice choice if you don't mind him shooting you and your other companions in the back (save often). If you want him to fire a single shot weapon, the (turbo)plasmarifle is a good choice.